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Old World Garden Farms
Old World Garden Farms Blogger Newark, OH on Oct 16, 2012
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6 Must Have Tools for The DIY Re-Purposer

With the ever-increasing popularity of turning old into new again, re-purposing and upcycling have become great ways to redecorate and furnish on a budget – all while keeping our landfills and junkyards from filling up.

Traditional carpentry methods and tools are not always the solution when working with old materials such as barn wood, pallets and metal roofing. Although a table saw and a circular saw are great in traditional workshops – it can be a bit more more difficult to use them to cut a nail infused piece of barn wood.

So for this week's DIY post – we thought we would highlight 6 tools we utilize that have really made our life easier while working on our re-purposing projects at the farm. I think it's important to understand that you don't have to have a $50,000 work shop like Norm from This Old House to make quality re-purposed items. In fact, the six items listed below could all be purchased together for less than $500.

So here you go... If you don't have these in your tool arsenal already – you will want them soon enough!

1. Swanson Speed SquareIt's such a simple tool. It's rugged and tough, and best of all, it's under $10.00 at your hardware ...»

store.Although called a square – the Swanson speed square is a triangular-shaped measuring tool. Originally designed for carpenters and framers to help figure out angles for rafters and steps – we've found 1,000 other uses for it. Other than maybe the tape measure – it's one of the most used tools in the tool box.It makes quick work of creating mark lines for cutting lumber or to square off old pieces of jagged barn boards in seconds. It also makes an amazing cutting guide for my circular or jig saw when placed beside the cutting surface. We also use it to check for squareness on tables and furniture that we make – and its the perfect squaring guide when we mark off our pergola ends. Oh, and yes – it does work great for the rafter angles – we used it to make all of our rafters for the barn.

2. Pressure WasherThis one may throw you – but yes, a pressure washer makes our top 6 list when working with old wood. We would be lost without it. It makes quick work when you are trying to take layer upon layer of grime and paint off of old lumber and salvaged pieces. Instead of taking hours to sand off years of wear – a quick power washing with plain old water can clean up wood beautifully. The trick is to get a nice even spray tip and work gently down the piece - it leaves old wood looking great without damaging the surface. It's a relatively inexpensive way to get great results. A lot better than spending a fortune in sandpaper and hour upon hour sanding – or trying to run through expensive wood planers that seem to struggle handling old, dense surfaces.

3. SawzallWe have talked about this tool in other posts before – but I can't begin to tell you how valuable a sawzall is to a DIY'er who works with reclaimed materials. We use them to disassemble pallets – cut nails, screws and bolts from almost anything, and to easily cut thorough old barn beams and metal pipes. It gets in tight spaces and fits through slim openings. There isn't much a sawzall can't cut through – and when you combine it with a 12″ construction demolition blade – you can tear apart just about anything.

4. Jigsaw – (Orbital)If you want to be able to cut curves in metal, wood or almost any material you can think of - then the Orbital Jigsaw is a must. We use our jigsaw non-stop. For all of the cuts, notches and curves in our pergolas we build, the jigsaw handles the job. We've used it on hundreds of re-purposing projects – including cutting the metal roofing for our barn and cutting out the barn wood letters for our fresh egg sign.

5. Impact Driver / DrillTired of bending and stripping out screws? Get an impact driver/drill. After using my first impact driver – I knew I would never use another drill again to drive a screw. It has power – it handles all of the tough old barn wood with ease, and makes self tapping screws go through metal quickly. In short – it is perfection when it comes to attaching screws into anything. We used to break and bend a lot of screws before getting one – not so anymore. It also requires far less strain on the user when applying pressure to drive the fasteners into the wood. It is a must have as far as I am concerned.I can power through any type of wood and recess any screw I am driving. One of the Trestle Tables we just finished was a breeze to assemble because of the impact drill – driving through the hard old wood like butter. It's a little louder than your standard drill – but so worth it! On the topic of "worth it" - if you look around – you can pick up a cordless impact driver, sawzall and jigsaw together in some of the combo tool kits the big stores offer. They can be a huge savings when purchased as a bundle. One extra note of advice - spend the extra money to invest in the new lithium battery technology – and get at least an 18 volt kit. They last longer – have more power – and life for the DIY'er without a cord is good!

6.Star Bits and Star ScrewsSo although not technically a "tool" – these need to go in your tool box.Have you ever been frustrated by those #2 Phillips screws and bits that seem to strip out in seconds?About 6 months ago – I purchased a big 20 pack of standard Phillips # 2 screwdriver bits for my drill. Within a week...yes – a week – I had destroyed almost every one of them. They seem to strip out under the slightest pressure – sometimes just completely breaking off in my drill. So one day, in the hardware store, I bought a package of star screws on a whim. After using them, I literally have no idea why Phillips screwdriver bits and screws even exist anymore.Use star bits and screws and trust - you'll never again use a Phillips head screw. The screws don't strip out – and they don't slip or bend – and best of all – the bits last forever. When you combine the impact drill with star bits, your building projects get completed faster and stronger than ever.

If you want to receive our DIY Project and Tips post each Tuesday - please be sure to go to our Facebook page (follow link at top of this page) and hit the "Like"

  • Like Clip
    A good Jigsaw is a must!
  • Like Clip
    Little projects like this wine rack can be made easy with the right tools
  • Like Clip
    Attaching the crate and pallet panels would have been difficult without the Impact Driver.
  • Like Clip
    We made this sign from cutting out letters from old barn flooring

To see more: http://oldworldgardenfarms.com/2012/10/16/6-must-have-tools-for-the-diy-re-purposer/

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10 Comments
  • Lisa I Woodcliff Lake, NJ
    Thanks for such a super informative post! I'll probably come back to this if I ever decide to get really serious about DIY-ing!
    on Oct 16, 2012 · Like 0
  • Old World Garden Farms Newark, OH
    Thanks for the compliment Lisa - and good luck if you decide to dive in...you will love it!
    on Oct 16, 2012 · Like 0
  • Sharron W Memphis, TN
    I was actually pricing Jigsaws online the other night and decided to ask some friends for their model...but I don't think Orbital Jigsaw came up when I was looking at the various models....what kind are we talking about here?
    on Oct 16, 2012 · Like 0
  • Old World Garden Farms Newark, OH
    Sharon - Some jigsaws don't allow for different settings on the bevel of the blade - but when cutting tight curves and for better performance, you want that. My jigsaw is a Dewalt DW331K model - and has four orbital settings for the blade. If you look that up on line, you can see the orbital blade settings on it. I've used many over the years, and I will tell you that this one is my favorite. But there are many others out there that have those settings too. Hope that helps!
    on Oct 16, 2012 · Like 0
  • Brian Campbell, Basswood ... Saint Paul, MN
    Some good advice there. Lithium tools make good sense for DIY use. I am a pro and use them for the power to weight ratio and longer run times, but for a DIY user, Lithium batteries do not run down as much between uses (as other types of batteries tend to), so you can pick them up a month or so after they were last charged and they will still have plenty of run time. On Phillips screws, they were designed to "cam out" rather than strip the wood or metal they are run into... so the heads are ...»
    designed to strip first. This is one reason they are still the preferred drywall screw. The driver disengages when the screw is generally set to the proper depth, by design.

    on Oct 16, 2012 · Like 0
  • Sharron W Memphis, TN
    Old World Garden Farms Excellent, THAT is the exact model I had decided was the one I wanted...LOL
    on Oct 16, 2012 · Like 1
  • Melissa-TheHappierHomemak... Aberdeen, NC
    Wow. My mind is blown...going to take a few days to let all that sink in but seriously, thanks for the info! So valuable!!
    on Oct 16, 2012 · Like 2
  • Old World Garden Farms Newark, OH
    Melissa - More than anything - we wanted to share that you don't need big $$$$ equipment to have success with Re-purposing...glad you liked it!
    on Oct 17, 2012 · Like 1
  • Old World Garden Farms Newark, OH
    Brian - I did not know about the history of the Phillips - good to know!!!
    on Oct 17, 2012 · Like 0
  • Brian Campbell, Basswood ... Saint Paul, MN
    Hi Jim and Mary Old World Garden Farms It is funny that what annoys people most about Phillips screws is what they where designed to do... cam out the driver before they strip out of the wood, etc. btw, I do like using torx screws. My only gripe is that their are so many common torx sizes. I commonly run into T-10, 15, 20, 25, 27, and 30. It can be tough to tell them apart. GRK makes my favorite torx screws and drivers. ...»
    Their color coded bits help keep the sizes straight: http://www.grkfasteners.com/index.php/en/pro...

    on Oct 17, 2012 · Like 0

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