Hey Everyone, Jeremy Hoffpauir here. I decided to make a DIY Pizza Peel for a local charity. I decided to make this wood pizza peel with Mahogany and Walnut. The pizza peel long handle makes it easy to use and practical.
Time: 4 Hours Cost: $30 Difficulty: Medium
Choose Wood and Dimensions
It is important to choose a suitable hardwood for a DIY pizza peel. A wood pizza peel will come into contact with food and it will be exposed to excessive heat. Mahogany and Walnut seemed like a great choice for this DIY pizza peel because they are both hardwood and I had excess in my workshop.
I wanted the pizza peel to have a long handle and be about 14″ wide. The dimensions I used originated from the look and feel, not from exact dimensions.
I resawed the 8×4 (2″ thick) piece of mahogany on my table saw. It was 24″ long.
Next, I cut 2 pieces of 4×4 (1″) walnut to 14″ on my Miter saw. These pieces were the sides of the DIY Pizza Peel.
Jointing and Planing
A nice jointer is on my tool wish list. For the interim, I use my homemade jointer sled with 2 grooves I cut with a dovetail router bit. My dovetail clamps secure the board to the sled to get one straight side. I then used my table saw to straighten the other side. I repeated this procedure for all 3 boards.
Once each board was straight on both sides, I ran them through my Dewalt planer. The boards were already fairly flat, so a few passes achieved the desired result.
The glue up is rather simple. First, I placed the boards in their appropriate position to make sure they were flush. I placed the boards on 2 bar clamps and flipped the pieces of walnut upwards.
I used a glue dispenser to spread an even bead of glue on each piece of walnut.
Next, I used a glue applicator set to cover the entire area. I slowly applied pressure with my bar clamps until glue seeped out evenly. The picture shows 2 bar clamps, but I used 4 bar clamps in total.
As I mentioned previously, I didn’t use a template for the wood pizza peel. I had a pizza stone from my smoker that was the size of a pizza peel and decided to use it as a template. Next, I traced it with a double sided pencil
Quick Tip: If you are always looking for pencils in your shop, I recommend buying these pencils. Sharpen them on an old school pencil sharpener and leave them all over the workshop. May sound like a simple tip, but it saves time and keeps my frustration level down.
I free-handed the neck of the wood pizza peel while ensuring it was even on both sides. It was important to me to have a long handle.
Spray paint cans are very handy for drawing perfect circles. I decided to use one to form the knob.
I cut out the lines using my bandsaw. A jig saw would work just as well.
Sanding is an essential part of how to make a pizza peel.
First, I used my spindle sander with the wide spindle to knock down the rough spots on the wood pizza peel.
Then, I used my disc sander to remove the marks caused by the spindle sander.
Finally, I finished off with my orbital sander.
Pizza Peel Thick Handle Width
In order for this to be an authentic wood pizza peel, I needed to thicken the handle.
First, I resawed another piece of mahogany on my bandsaw to roughly 5/8″.
Next, I ran it through the planer to reduce the thickness to 1/2″ and get 2 flat sides. In order to get 1 straight side, I used a piece of mdf as a reference to get and double-sided tape to to secure the mahogany.
Then, I put the piece of mahogany under my pizza peel and traced the shape of the long handle and knob. I used my bandsaw to cut slightly outside the line.
Once the mahogany was cut out, I placed it on top of the pizza peel and sketched the half moon the same circumference as the circle. I cut this out on the bandsaw.
I used wood glue and clamped it down to let it dry.
Pizza Peel Lip
Another essential wood pizza peel quality is a indented lip. This helps the pizza peel slide under the pizza when removing it from the pizza oven or grill.
First, I used my trim router with a 1/2" roundover bit and Table saw router table to roundover the top of the pizza peel and both sides of the pizza peel long handle. I didn’t round over the bottom of the round part of the pizza peel because I want this to sit flat.
I used my pencil to draw a horizontal line across the middle of the pizza peel.
Next, I used one finger as a guide and traced a line about 1″ from the edge of the pizza peel. This line will start the downward slant to the end of the pizza peel. I used my belt sander to sand from the line to the edge of the pizza peel.
Pizza Peel Knob
In order for the pizza peel to hang from the wall, I drilled a hole in the knob. I used my drill press with a 1/2" forstner bit to accomplish this. Be sure to put a scrap piece of wood below to prevent tear out.
Before I applied the finish, I used a tack cloth to remove the loose dust.
Next, I used mineral oil as my finish. I applied the 3 coats and lightly sanded with 220 grit sandpaper in between coats.
Finally, used a combination of beeswax and boiled linseed oil on the final coat. I wiped it down with a lint free cloth and I was done.
Suggested materials for this project:
- Table Saw (http://amzn.to/2qT7v0c)
- Miter Saw (http://amzn.to/2rVd7G7)
- Dovetail Clamps (http://amzn.to/2rYVbcP)
To see more: https://do-daddy.com/diy-pizza-peel/