Fixing Furniture Broken Foot With Mold Putty and Wood Filler

Pat Rios
by Pat Rios
7 Materials
$60
4 Hours
Medium
I received several comments here and on my social media pages, asking me how I had fixed the broken foot of a cedar chest I painted recently. I will show you in this post how I did it, and if you really want to try it yourself one day, I recommend that you watch my short video tutorial.
Here is the video.
I started by making my mold with EasyMold Silicone Putty. I chose this particular brand because it was pretty easy to use, but there are several other options available.
I mixed equal parts of the purple and white components until both colors blended completely. 
When my mix was ready,  I wrapped it around one of the good feet that I wanted to replicate.
Next, I prepared a good amount of Bondo wood filler and inserted it into my mold. You have to work pretty quickly because the Bondo mix starts drying in less than a minute.
I poured my Bondo mix into my mold, then attached it firmly to the foot, holding it with painters tape. I waited until the next day to remove it, giving the Bondo enough time to dry completely.
The next day, I detached the mold, then glued the newly built part to the broken foot.
I clamped them tightly and waited another 24 hours for the glue to dry so I could start sanding.


Then it was time to sand it to the shape I wanted. The Bondo wood filler dries as hard as wood so you can work with an electric sander for the most part.
I used a soft wood filler to do some touch-ups, then finalized using a 220 grit sandpaper to make the surface smooth and ready to paint.
Problem solved!
It was a time-consuming job, but worth it to give this beautiful piece a new life.
Suggested materials:
  • Bondo Wood Filler   (Amazon)
  • EasyMold Silicone Mold   (Amazon)
  • Electrical Sander   (Home Depot)
See all materials
Pat Rios
Want more details about this and other DIY projects? Check out my blog post!
Go
Frequently asked questions
Have a question about this project?
Comments
Join the conversation
 3 comments
  • William William on Sep 09, 2018

    Great solution! Super tutorial. I have made those kinds of repairs using Bondo through the years. Used different products for molds and sometimes made my own molds. the principle is the same.

    • Pat Rios Pat Rios on Sep 09, 2018

      Thanks William! I think this process is genius. You're lucky you found it out years ago. I passed up so many pieces because they had missing parts!

  • William William on Sep 09, 2018

    I did the same! Damaged parts, missing parts, peeling veneer. There was a time you cound't buy a lot of the stuff available now.

Next