Old Metal Shelf Becomes New Work Bench

5 Materials
$0
2 Days
Easy

I recently started the task of cleaning up the garage (again). While I’m happy I have one, our garage has never been very pretty, nor functional. The lighting is poor. I had no designated work area. No available surfaces to lay tools on as I worked. And it had so many shelves filled with junk that it left very little floor space, for things like bicycles and a lawn mower!

old metal shelf becomes new work bench

So this time I was determined to address some of these issues. I had an old metal shelving unit that I was about to haul to the curb to gain more floor space, but then I had an idea. I flipped it on its side to see if it would be the right height for a work bench. And it was the perfect height for me!  

Metal shelf flipped on its side
Metal shelf flipped on its side

Then I found an old cabinet door that was nearly the perfect size for the top. There was a small gap at the back, so I found a board in my scrap pile and screwed it to the back of the door edge to function as a lip (to prevent screws or tools from rolling in behind the shelf).   

Cabinet door on top
Cabinet door on top

I needed to attach the top to the frame so I rummaged through my bracket container and found brackets that were originally used to attach our builder grade mirror to the wall in our powder room. I used them to attach the top to the frame.

Attaching top to frame
Attaching top to frame

Even though the bench felt sturdy I decided better-safe-than-sorry, so I screwed small brackets (the anti-tip ones that are included with furniture) into the wall studs and wrapped zip ties around the metal frame to make sure it never topples over.

Attaching frame to wall
Attaching frame to wall

The frame was rusty and ugly. I found a partial can of white paint that had rust in it from the lid. I just stirred the rust into the paint and painted the frame. There was enough paint to paint the frame and the wall behind it. 


I wanted to add a couple of shelves to the frame. I found an old plant stand and a leftover piece from the matching cabinet door (that I used as the top). I cut the legs off the plant stand and screwed the shelf to the top.

First shelf
First shelf

For the next shelf, I found a board that I cut to use as brackets. I screwed them directly into the frame from the outside in. I drilled pilot holes through the metal first.  

old metal shelf becomes new work bench

Then I cut a board to fit and screwed it on top of the support boards.

This was a much better shelf than the first one. But I wasn’t taking the other one apart now!  

Second shelf
Second shelf

I added a few more hooks to the wall and organized my most frequently used tools for easy access. I also added a few flower decals I had left over from another project.

Wall hooks to organize
Wall hooks to organize

I also found some rope lighting that I strung behind the ‘lip’ at the top for up-lighting. And a task light I didn’t even know I had! It’s amazing how many items I found in the garage that I had forgotten all about. And in some cases had already replaced because I couldn’t find it! That won’t happen again. Not on my watch. LOL

Fancy up-lighting
Fancy up-lighting

Is my garage pretty now? No. No it’s not. But is it far more functional and organized? Yes!! I just love walking into the garage now and finding what I need within seconds.  

old metal shelf becomes new work bench
old metal shelf becomes new work bench

I even cleaned out a tool box to use as a traveler. If I want to work on a project inside the house or at my mom’s, I can simply choose the tools for the job and place in the traveler. No more carrying a heavy tool box loaded with stuff I don’t need for the particular job.  

old metal shelf becomes new work bench
old metal shelf becomes new work bench

So organized! Hands down the best work bench/station I’ve ever had! And the best part? I made it from junk and scraps!

old metal shelf becomes new work bench

I even sorted all my hardware bins. And labelled them alphabetically! Love! LOL


PS Given that I referenced the bike and mower, I really should have included a pic of where they ended up. I've already reached my maximum number of images for this post, so I've added one to the Questions section to show where they are! ;)

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Have a question about this project?

3 of 7 questions
  • Carol
    on Jun 10, 2019

    What did you do with the lawn mower and bicycles?


  • Melissa
    2 days ago

    How to arrange pots and pans on a big shelf.

    • Valerie Burge
      Yesterday

      Hi Melissa. I'm not really sure. I've always hid mine in cupboards or drawers. Good luck finding a creative solution! :)

  • Randy
    2 days ago

    What a great job, Valerie. I’ve never seen so many comments in response to a Home talk post before! Just goes to show that people really responded to the quality of your work and also I think people are really struggling with messy garages! We are so inspired by you! Can you tell us how long this took from start to finish? Did you need to have help with the labor? Because I am a female facing a really disgusting garage and just want to know how durable it is physically for me… And how much time I will have to spend!

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