How can I make cuts in tin that wont leave sharp edges?

Sue weaver
by Sue weaver

How to cut an x in the middle of tin ceiling tile so it will have smooth cut edges

  4 answers
  • Unexpected Elegance Unexpected Elegance on Oct 24, 2019

    I'm not entirely sure how to do this, but I think if you cut an "x" and then bend the cut parts back , it might work. You'll need to trim the excess, but it might work.

    • Kate Kate on Oct 25, 2019

      This would be my best guess, too. You can flatten the turned back edges with pliers (use some fabric or some type of cushioning so you don't mark the tin up)

  • Lifestyles Homes Lifestyles Homes on Oct 24, 2019

    This could be done on a radial arm saw with a scrap bed (you’re going to ruin the bed with this technique).

    You’ll need a 40 Tooth Steel-cutting saw blade ($45 typically) and you’ll lower running the entire saw head in to the clamped-in-place steel.

    This is like a drill press, only with a saw.

    I know framing carpenters who could do this freehand, but it would look like it too.

  • Catherine Deirdre Rodden Catherine Deirdre Rodden on Oct 29, 2019

    I'm no expert but could you maybe use an awl to poke holes that can be curled on the back side to avoid the sharp edging?

  • Deb K Deb K on Apr 04, 2022

    Hi Sue, you can use a piece of sandpaper to smooth those edges and remove burrs, if you have a dremel type tool you can put a sandpaper wheel on that or a drill and remove sharp edges as well, hope this helps you out.