How To Make A Cement Cone Vase

12 Materials
$20
3 Hours
Medium

Day after day I had been staring at my baren fireplace and was trying to figure out what to put there to jazz it up. I felt like it needed some sort of tall floral accent. I’d rather not go out and buy anything for this purpose, so when I was decorating for Christmas, I pulled out some boxed up holiday decor and unwrapped a small cone-shaped holiday tree. Placed next to the fireplace, it looked so nice and was just the right height.

A cone-shape though? Surely that would be a challenge. I have seen DIY cement cone-shaped items before, but they were all pretty small so I knew I might have a challenge. I remembered seeing cone-shaped cardboard for crafts that people used to make Christmas trees, which could be used as a cone mold.


However, cement likes to stick to cardboard so I had to figure out a way to overcome that.I know that smooth sheeting like Mylar or acetate film is nice and smooth and glossy and will achieve the same texture with cement. Ah-ha, this might be doable.



STEP 1 |TRIM THE CARDBOARD CONE



**For details on choosing and comparing concrete pigments, you may want to check out my Concrete & Cement Pigments Tests . icon



Trim the first 3″ of the larger cone using a hack or coping saw. Try to get the opening level by holding the bottom- wider part of the cone out parallel with your work surface and then cut.


There’s probably some clever woodworking trick here for making a square cut on a cone shape. But since my woodworking skills are slow to evolve, I just winged it by sticking the sanding sponge underneath to level the cone while cutting. Use a metal file or sanding sponge to even it up. Not too bad though, right?

STEP 2 | CREATE THE ACETATE CONES


Since your vase will be 10 ¾” high, you’ll need to create a mold insert for the DIY cement cone with the acetate sheet that is 13 ¾”. The acetate will keep the cement vase smooth and make it easy to demold.


First cut off a piece of string that is a few inches longer than 13 ¾”. Then wrap it around the bottom of the marker and tie it or tape it. Trim it so your overall length is 13 ¾”.

Measure the halfway point and draw a line up from there, bisecting the half circle. Place the end of the string at the bottom in the center and tape it or tack it into place and draw a half circle. Set one of the quarters aside for now, as well as the remaining scrap pieces of acetate. You’ll want to save these for upcoming steps.


Next, wrap the acetate into the shape of a cone and fit it into the larger cardboard. Then fit it so the cardboard and acetate lines up evenly at the bottom and are flush. Secure the acetate cone temporarily with blue tape, for the moment.

You need to give the vase an opening at the neck that you will be able to place your stems in. From the scrap of acetate, cut a piece that is 3″ x 4″ and also a piece that is 2 ¾” x 4″. 


Take the 3″ piece and roll it up around your finger so that the opening is ¾”. Now tape it together. Make sure the tube is tubular (straight, like a cylinder) and not tapered like the cone.

Now trace a line around the point where the acetate sticks up beyond the cardboard at the top, and then remove the acetate cone. Remove the tape and trim it at the line you traced. Then set it back inside and secure it together.


Repeat for the shorter cone with the left over quarter from the half circle and secure it the same as the larger cone, but this time to the outside. his acetate cone will end up being longer than the cardboard cone, which is good because it helps make the mold easier to work with when pouring the cement and also demolding.

STEP 3 | CREATE THE TUBES FOR THE OPENING


You need to give the vase an opening at the neck that you will be able to place your stems in.From the scrap of acetate, cut a piece that is 3″ x 4″ and also a piece that is 2 ¾” x 4″. 


Take the 3″ piece and roll it up around your finger so that the opening is ¾”. Now tape it together. Make sure the tube is tubular (straight, like a cylinder) and not tapered like the cone.

Next, make a slightly narrower tube with the 2 3/4″ piece so that it fits inside the larger tube and then tape it together. Then tape the smaller tube to the top point of the smaller cone.

STEP 4 | CREATE CENTERPOINTS FOR THE CONE MOLD


Now you’ll need to create a bulls-eye to help keep the cement vase mold centered. Cut off a piece of acetate about 3 x 3″ and then take one of the rolls of blue tape and trace a circle around the inside ring.


Then take the larger cone, turn it upside down with the more narrow opening on the acetate, center it in the middle of the blue tape line and trace a circle around it. Now take the shorter 2 ¾” high tube and center it within the vase opening circle and trace a circle around that.

STEP 5 | GLUE THE CENTERPOINTS FOR THE CONE VASE


Heat up the glue gun to a low temp and then glue the inner (shorter) tube to the inside bullseye. Place the glue dabs inside the tube to be sure the glue stays inside so that you have a clean opening at the top after you demold the vase.

Next, glue the larger cone to the mark you drew for the middle bullseye and then stack the rolls of tape. Now insert the bulls-eye with glued mold pieces inside the stacked rolls of blue tape.

STEP 6 | MIX THE CEMENT


To get tips and details on concrete mixes, sheens, sealers and more, check out the Cement Tests post I did!icon


I needed about 10 cups of cement for my large 15” vase, so for one that is 10” high, you’ll only need about 6 cups. Since the Cement All sets so quickly, I recommend doing this in 2 batches.


However, if you are adding pigment and making it like mine where you have 3 sections of color, then you will need to make 3 batches. Use your safety glasses for dealing with the dry cement mix. The way to do this is by planning out your proportions of pigment to dry mix and keep track in case you have to make another batch and want to match the same color.


I used about 5 rounded tablespoons to 2 cups of dry cement. Then I mixed in the dry cement mix with the pigment first in 2 different mixing bowls. Use ice cold water to help you extend the working time. Start with your first pre-dry mixed color and add the cold water and mix it well. The consistency should be a little thicker than a thick milkshake.


*The blue color in the photo above is the right consistency, but not the white, so I ended up adding a little water to the white. 

STEP 7 | ADD CEMENT TO THE DIY CONE VASE MOLD


Scoop up the colored cement and smush it in between the 2 cones. If you are having trouble with the cones tipping while adding the cement, then angle the top piece of tape so that it shims itself in to better stabilize the cones.


** Hint: Make sure your inner cone stays down, holding it as you go. Be sure to tap and shake the molds so that all the cement fills in the space. Ugh, so I didn’t realize my inner cone raised up until after the concrete had already started to set.I needed to use a drill with a masonry bit to open the vase back up after it cured. If this happens, don’t panic. With a masonry bit, this isn’t difficult to do.


**Continue adding the cement until you have used all of your first color, then move on to the next color. As you add two different colored batches of cement to the vase mold, it will create the marbled ombre effect.


FYI- My third color was just another batch that I had to make separately because I underestimated the amount I would need. I made the mix white, but then combined a tiny bit of the blue/gray to which is why the base is a little darker than the top.


Once you have reached the top, shake and tap the mold a few more times. Take the cheap paintbrush to smooth out the top (what will be the bottom of the vase) so that it is level. Dip the brush into a touch of water if you need to, in order to help it get the cement smooth. Now let it cure for 2-3 hours.

STEP 8 | DEMOLD THE CEMENT CONE


Once the cone-shaped vase has cured, start demolding it. First, put your safety glasses back on because little bits of pieces will fly off. Place a towel underneath the cement cone vase to help protect it while demolding. Start with the inner cone, and remove the tape and it should pull right out. Then continue removing the tape from everything and both the cardboard cone and acetate should come right off.


*Hint: 

After removing the bulls-eye, you may be left with the glue from the acetate cylinder like I was. I used the drill to penetrate the glue slightly. Then I was able to grab it and pull it out easily with tweezers. If parts of the acetate tubes get stuck (that you made to create the vase opening), then use the pliers or tweezers to pull these out as well.


*Hint: I

f you did have trouble keeping the inner cone down while adding the cement to the cone mold and your opening is blocked, then do what I mentioned previously and use a drill with a masonry bit to drill through the blocked opening.


The cement vase is really strong due to the thickness but still take care drilling, especially around the top of the vase opening where it is most vulnerable.

FINAL STEP | FINISHING STEPS FOR THE CEMENT CONE VASE


Go ahead and sand any rough spots. You will have a seam along one side where the acetate sheet met together, which you can sand if you’d like. I left my seam there since it would always be facing the fireplace or a wall and not be seen.


Now set up the cone vase and display it with plant or flower stems. My intended use for this cone vase was to use artificial stems with it, but if you want to use live plants, just place a small cup with water inside of it!



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