You Will Need:
- 25mm box and angle steel
- Aquarium gravel
- Clear polyester casting resin (3-4 liters)
- Heat gun
- Construction adhesive
- Chair leg rubber caps
I wanted to design a set of nesting tables with a different color top on each table. I welded a set of three tables and decorated the top of each one of them with an unexpected home decor product to create unique statement pieces for my home. Much to the surprise of everyone who sees them, I created the three colorful tables by using clear resin to cast colored aquarium gravel into the recessed table tops, making three distinct designs. Take a look at how to get creative and design your own custom nesting tables.
I measured and cut 1x1 hollow square steel tubing using an angle grinder. These pieces of tubing will be the legs of three small rectangular tables that differ in height by approximately three inches so that they can nest inside one another. You will need a total of 12 legs cut.
I measured and cut 1x1 L-shaped angle steel using an angle grinder. These pieces will form the rectangular tops of the three tables. You will need to cut a total of 12 lengths; six will be the same length for the short end of the rectangular tops and the others will be cut to three different lengths so that they can nest inside one another.
After I cut the L-shaped angle steel to length, I cut a notch in the six pieces to be used for the short end of the rectangular tops so that they fit together and could be welded together.
I used a wood form to ensure the table tops were square, then assembled the rectangular tops and welded them together.
I used a two-piece wooden form to ensure that the legs were squarely welded to the table tops
I used an angle grinder to smooth all of the welds and remove any protrusions or imperfections.
After smoothing the welds, I cleaned and painted the tables and then used a hammer to install plastic feet into the 1x1 hollow square steel tubing legs of each table.
I measured and cut plywood tops to inset into each table and secured them into place using a silicone-based adhesive.
I measured and mixed the casting resin and poured it over the first recessed table top. I spread the resin across the surface with a wooden stirrer. Do not apply the resin to the other two tables until after graveling the first.
I poured three different colors of aquarium gravel into bowls and sprinkled one onto the first table top, covering the casting resin. I used a gloved hand to gently smooth and press the gravel over the surface. Use a level to push across the graveled surface to ensure an even layering. Repeat the application of resin followed by gravel on the next two tables.
I poured another layer of casting resin over the top of the three gravel-covered table tops and gently spread across the entire surface. After pouring and spreading your resin, you may notice bubbles rising to the top of your surface. To create a flawless glasslike finish, use a heat gun to remove unpopped bubbles before the resin starts to thicken and cure.
The finished tables have an almost mosaic glass look and finish and the bags of aquarium gravel were totally transformed by the shine of the clear resin. It was such a nice surprise to discover how even the boldest gravel color becomes subdued and stylish when inset and cast in resin. You can get creative and use any material or mixture of materials for your table top.
Have you used an unexpected item like aquarium gravel in your home decor or furniture design project? Share the wildest item you ever repurposed and find inspiration for more creative ideas on Hometalk!
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